




Build Your Own
Packaged Drinking Water Business
Complete Mineral Water Plant Manufacturer & Bottling Machinery Retailer by Ion Recon, Ghaziabad (UP). PAN India Turnkey Setup, 40 BPM Bestseller Lines & BIS Approval Guidance.
Engineered for High Efficiency & Zero Bottlenecking
We don't just sell machinery; we manufacture complete high-margin packaged drinking water businesses from ground zero in Ghaziabad.
Ion Recon Direct Factory Supply
Direct manufacturer & retailer from Ghaziabad (UP) with GST Registration 09AFSPV0532M1ZQ.
40 BPM & Custom Capacities
Specialized in 40 BPM (2,400 BPH) signature plants and custom speed bottling lines from 30 BPM to 240 BPM.
Installation & Commissioning
Ion Recon expert engineers deployed directly to your factory site across UP, NCR, Bihar, MP, Rajasthan & PAN India.
Workforce Training & Manuals
Hands-on operational and maintenance training for local plant operators along with detailed technical documentation.
24/7 After Sales Service & AMC
Prompt spare parts availability, annual maintenance contracts (AMC), and direct engineer phone support.
Food Grade SS 304/316 Steel
Constructed with food-grade SS 304/316 contact parts ensuring BIS / ISI & FSSAI license compliance.
Heavy-Duty Stainless Steel Bottling Machinery
Engineered to BIS & FSSAI standards in Ghaziabad. High speed, zero downtime, and SS 304/316 grade food security.

40 BPM Package Drinking Water Plant
Ion Recon signature 40 BPM (2,400 Bottles/Hr) complete turnkey mineral water setup from raw water filtration to final shrink bundled bottles.
- Multistage RO Plant with Ozone Generator & UV Sterilizer
- 40 BPM 8-8-4 Rinser-Filler-Capper Monoblock
- SS Sand Filter & Activated Carbon Vessel
- BIS (ISI) & FSSAI Compliant Chemical Lab Layout

60 BPM Mineral Water Plant
High speed 3,600 Bottles/Hr turnkey packaging plant designed for expanding commercial regional water brands.
- Multistage RO Plant with Ozone Generator & UV Sterilizer
- 60 BPM 12-12-5 Rinser-Filler-Capper Monoblock
- SS Sand Filter & Activated Carbon Vessel
- BIS (ISI) & FSSAI Compliant Chemical Lab Layout

RFC Monoblock Bottle Filling Machine
3-in-1 automatic Rinser-Filler-Capper monoblock machine for 200ml, 500ml, 1 Litre & 2 Litre PET bottles.
- No Bottle - No Rinse / No Fill Precision Sensors
- Gravity & Isobaric Zero-Drip Filling Valves
- Automatic Cap Elevator & Orienting Sorter
- Touchscreen HMI Control Panel

PET Bottle Making / Blow Molding Machine
Automatic & Semi-automatic stretch PET bottle blowing machine for crystal clear, lightweight PET bottles.
- Infrared Preform Heating Oven with Temp Controllers
- Air Recovery Energy Saver Pneumatic System
- Festo / SMC Pneumatic Cylinders
- Fast Mold Changeover System (200ml - 2L)

Industrial SS RO Water Treatment Plant
Commercial Reverse Osmosis water treatment plant with SS skid, high pressure pumps and mineral dosing.
- Grundfos / CNP SS High Pressure Pump
- Online TDS, pH & Flow Rate Digital Monitors
- Ozonator & UV Disinfection System
- Pressure Sand Filter & Activated Carbon Filter

Automatic 20 Litre Jar Filling Machine
Linear automatic 20L water jar decapper, internal/external washer, filler, and capper monoblock unit.
- 4-Stage Internal Jar Washing with Recirculation Pump
- Pneumatic Jar Lifter & Zero-Spill Filling Nozzles
- Automatic Cap Washing & Press Capper
- Compact Footprint suitable for medium units

BOPP Hot-Melt Bottle Labeling Machine
Automatic rotary / linear BOPP roll-fed sticker labeling machine for PET water bottles.
- Hot Melt Glue Tank with Electronic Temp Controller
- Optical Eye Sensor for precise label cutting
- Wraparound labeling for 200ml to 2,000ml bottles
- Zero bubble smooth label application

Automatic Sticker Labeling Machine
High-speed linear automatic self-adhesive sticker labeling machine for PET bottles and jars.
- Microprocessor controller with digital stepper motor
- Optical photo sensor for label length sensing
- Suitable for round, flat, and oval bottles
- Zero label missing sensor & batch coder sync

Automatic Shrink Wrapping Heating Tunnel
Web sealer automatic shrink packaging machine for trayless matrix bundling (6, 12, 24 bottle packs).
- PID Digital Controller for uniform tunnel heating
- Dual Blower Air Circulation Fans
- Auto bottle lane collating and pusher system
- Heavy-duty Teflon coated sealing knife

Semi-Automatic Shrink Wrapping Machine
Economical web sealer semi-automatic shrink packaging machine for matrix PET bottle bundling.
- Pneumatic web sealer knife & manual tray feed
- High efficiency thermal shrink tunnel
- Ideal for entry level mineral water setup
- Low power & compact floor footprint

Carbonated Soft Drink (CSD) Plant
Complete turn-key CSD carbonated beverage filling plant for soda, cola, lemon & flavored soft drinks in PET bottles.
- Carbonator & Sugar Melting Vessel
- Chiller Plant for CO2 Saturation @ 4°C
- Isobaric Counter-Pressure Monoblock PET Bottle Filler
- Crown / Screw Capping System

RTS Fruit Juice Line & Dairy Plant
Hot fill RTS fruit juice processing plant and dairy milk packaging line for PET bottles.
- Pulping & Mixing Homogenizer
- Plate Heat Exchanger (PHE) Pasteurizer
- Hot Filling Monoblock Machine (85°C) for PET bottles
- Sterile Cooling Tunnel & Sleeve Labeler

Automatic Water Pouch Packing Machine
Vertical Form-Fill-Seal (FFS) automatic liquid water pouch packing machine for 200ml to 500ml water pouches.
- UV Film Sterilization Lamp
- Impulse Heat Sealing with Date Coder
- Low power requirement ideal for rural distribution
- Pouch counter & automatic roll feeding

Semi-Auto 2 Cavity PET Blow Molding Machine
Manual preform loading 2-cavity stretch PET bottle blowing machine for 200ml to 2,000ml bottles.
- 2-Cavity high precision aluminum/steel bottle mold
- Infrared preform heating oven with digital temp control
- Festo pneumatic cylinders & energy-saving valves
- Ideal for startup & small mineral water setups

Semi-Auto 4 Cavity PET Blow Molding Machine
High output 4-cavity manual preform stretch PET bottle stretch blow molding machine.
- 4-Cavity high speed stretch blow molding unit
- Dual-lane infrared preform heating oven
- Fast mold changeover system (200ml - 2L)
- Heavy-duty pneumatic clamping pressure

Fully Automatic 4 Cavity PET Blow Molding Machine
Fully automated preform elevator, orientor & 4-cavity stretch PET bottle blowing machine.
- Automatic preform hopper elevator & orienting sorter
- 4-Cavity high pressure air recovery pneumatic system
- Touchscreen PLC control panel with fault diagnostics
- Direct connection to bottle air conveyor line

Fully Automatic 6 Cavity Servo PET Blow Molder
High-speed servo motor driven 6-cavity automatic PET bottle blowing machine.
- 6-Cavity rotary servo driven stretch molding mechanism
- Energy recovery air recycling system
- High precision preform heating oven with IR sensors
- Designed for 60 BPM & 120 BPM bottling lines

Continuous Inkjet (CIJ) Coder - Neelkamal
Industrial Continuous Inkjet (CIJ) printer for high speed batch MRP, MFG & EXP date printing on PET bottles.
- Micro-drop non-contact continuous inkjet printhead
- Fast-drying food grade black/yellow inks
- Automatic printhead nozzle cleaning on shutdown
- Seamless synchronization with bottle conveyor lines

Thermal Inkjet (TIJ) Online Batch Coding Machine
Maintenance-free cartridge-based Thermal Inkjet (TIJ) date and barcode coding printer for bottling lines.
- Zero-maintenance thermal inkjet cartridge technology
- High resolution 600 DPI printing for barcodes & QR codes
- 7-inch color touchscreen HMI for easy message setup
- Quick cartridge changeover with zero ink spillage

BIS (ISI) Water Testing Lab Equipment Package
Complete chemical and microbiological laboratory setup equipment for BIS (IS 14543) & FSSAI license compliance.
- Laminar Air Flow cabinet & UV sterilization chamber
- BOD / COD Incubator, Autoclave & Muffle Furnace
- Digital pH meter, TDS meter, Turbidity meter & Spectrophotometer
- Complete reagent kit & glassware required for ISI inspection
7-Step Seamless Execution Process
From initial site consultation to full commercial bottling production in 30 days.
Consultation
Analyzing water source test report, capacity, space & budget.
Planning & CAD
Factory layout drawing, BIS lab specifications & quote finalization.
Manufacturing
Ion Recon Ghaziabad factory precision fabrication using SS 304/316.
Installation
On-site machine positioning, piping, electrical wiring & commissioning.
Trial Run
Water purification calibration, bottle filling speed alignment & test batch.
Workforce Training
Hands-on operational and maintenance training for plant operators.
Production Starts
Factory goes live for commercial commercial bottling & distribution.
Real Plant Installation Case Studies
Explore how Ion Recon engineers solved complex space, water hardness, and high-speed bottling challenges for industrial buyers across India.

AquaPure Packaged Drinking Water
The client needed an automatic bottled water plant installed in a compact 1,800 sq ft factory building within 30 days for summer peak season, while meeting strict BIS (ISI IS 14543) lab standards.
Ion Recon engineered a space-optimized 40 BPM 8-8-4 RFC Monoblock line paired with a 2,000 LPH SS 304 RO System, Ozonator, and automated Web Sealer Shrink Tunnel. Ion Recon engineers provided complete CAD layout and BIS lab setup.

Himalayan Mineral Springs
High mineral hardness in mountain spring raw water causing scaling and taste variation, plus high ambient humidity requiring corrosion-proof stainless steel equipment.
Designed a heavy-duty SS 316 Commercial RO System with dual-pass membranes, antiscalant dosing, O3 + UV sterilization, and a 60 BPM (3,600 BPH) high-speed RFC Monoblock line.

Royal Soda & Beverage Works
Client required a versatile isobaric filling plant capable of switching between carbonated soda, cola, lemon soft drinks, and plain mineral water without flavor cross-contamination.
Installed an Isobaric Counter-Pressure CSD Filling Line with twin carbonators, 4°C glycol chiller, sugar syrup batching tanks, and rapid CIP sanitization system.
Real Factory Setup & Live Production Lines
Explore our Sahibabad, Ghaziabad manufacturing facility and operational turnkey plant installations across India.
Watch High-Speed Bottling Line Video Demo
See 40 BPM / 60 BPM automatic RFC filling monoblock machine operating live in client factory.

40 BPM Ion Recon Monoblock Line

Industrial SS RO Water Treatment Plant

SS RO Plant Skid & Pressure Vessels

SS 304 RO Membrane & Control Unit

Automatic RFC Bottling Line

Automatic 20 Litre Jar Filling Line

20L Jar Washer, Filler & Capper Unit

20 Litre Water Jar Washing & Capping

20L Jar Machine Live Video Demo

Semi-Auto 2 Cavity PET Blow Molder

Semi-Auto 4 Cavity PET Blow Molder

Fully Auto 4 Cavity PET Blow Molder

Fully Auto 6 Cavity Servo PET Molder

Continuous Inkjet (CIJ) Coder Neelkamal

Thermal Inkjet (TIJ) Online Batch Coder

BIS (ISI) Water Testing Lab Setup

BOPP Hot-Melt Labeling Machine

BOPP Roll-Fed Labeler Assembly

Automatic Web Sealer Shrink Tunnel

Shrink Packaging Tunnel Unit

Automatic Sticker Labeling Machine

Sticker Labeling Conveyor Unit

Semi-Auto Shrink Wrapping Machine

Carbonated Soft Drink (CSD) Plant

Isobaric Counter Pressure CSD Filler

RTS Fruit Juice & Dairy Plant

PHE Pasteurizer Fruit Juice Unit

Automatic Water Pouch Packing Machine

Vertical FFS Liquid Pouch Packing Unit
Trusted by 500+ Water Brands Nationwide
Hear directly from factory owners, entrepreneurs, and industrial bottlers across India.
"We installed Ion Recon's 40 BPM Package Drinking Water Plant. Their Ghaziabad team handled everything from civil CAD layout to BIS lab setup. Machine quality and SS finish are top notch!"
Rajesh Kumar Sharma
Request Ion Recon Factory Quote
Get customized technical specs, 40 BPM plant layout & cost estimate in 10 mins.
Leading Turnkey Plant & Bottling Machine Manufacturer in Ghaziabad, Delhi NCR & PAN India
Welcome to Ion Recon Industries, your premier commercial RO plant manufacturer, automatic CSD filling machine manufacturer, effluent and sewage treatment plant manufacturer, and pasteurizer manufacturer for juice. Located in Sahibabad Industrial Area Site 4, Ghaziabad (UP), we provide complete engineering solutions for turnkey packaged drinking water project setups, carbonated beverage processing plant installations, MBBR STP plant design, and fruit pulp processing machinery.
Whether you are looking for an automatic mineral water bottling plant price breakdown, high-capacity CSD bottling line details, industrial STP plant setup cost reports, or a turnkey juice bottling plant blueprint with BIS (ISI IS 14543) certification guidance, Ion Recon delivers top-tier food-grade SS 304/316 stainless steel machinery with doorstep PAN India commissioning.
Target Search Index & Technical Keywords Matrix
Brand & Direct Search
Mineral Water Plants & Turnkey Projects
Carbonated Soft Drink (CSD) Plants
Sewage & Effluent Treatment Plants (STP & ETP)
Fruit Juice & Dairy Processing Plants
Bottling & Packaging Machinery
Location & Coverage
Ready to Start Your Mineral Water Business?
Request your free customized project quotation, machinery specification sheet, and factory civil layout plan from Ion Recon today.